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Prism Mining

Zero recordable incidents in Prism-monitored zones at BHP

BHP Iron Ore — Pilbara operations, Western Australia

Zero

Recordable incidents in monitored zones over 18 months

BHP iron ore operation in the Pilbara — haul road with heavy equipment and Prism camera coverage zones highlighted

Challenge

BHP's Pilbara iron ore operations involve constant movement of heavy equipment, large workforces, and complex logistics. Ensuring safety in all zones simultaneously was not achievable with manual monitoring alone.

Solution

BHP deployed Prism across 12 high-risk operational zones at their Pilbara site. Prism monitors their existing CCTV infrastructure continuously, detecting equipment proximity events, PPE non-compliance, and unauthorised zone access — alerting safety teams in real time.

Results

  • Zero recordable safety incidents in Prism-monitored zones over 18 months
  • 84% reduction in PPE non-compliance events
  • Incident investigation time reduced by 70% due to automated video evidence
  • Extended Prism deployment to 3 additional sites
“We went from reacting to incidents to preventing them. That's the fundamental shift Prism enabled.”

Rachel Obi

GM Safety & Sustainability, BHP Iron Ore, BHP Iron Ore

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